Tortilla Production Line 3,600pcs-18,000pcs per hour

World famous electrical components
Food grade stainless steel and conveyor belt.
Controlled by PLC and touch screen
Equipped with Video monitoring equipment, easy to watch the running situation of main part to reduce the downtime.
Remote control system to found and optimize the abnormal data

FQTT Tortilla production line makes process in a traditional way which is pressing the cut dough ball into a even shape. The weight of the divided dough ball can be adjusted to form the ideal bread size. Automatic proofing room can give a good rest / fermentation of the dough ball. Connected with oven, cooler and packing system, the line can meet the full processing demand.

As a senior automated production line, the automatic tortilla production line from FQTT Bakery Machinery adopts continuous hot pressing technology. The hourly output of tortillas of different sizes can reach 5,000-18,000 pieces/hour.

The basic tortilla line processes are divided into kneading, sorting, intermediate proofing, forming, baking, cooling, stacking & counting, and packaging; To meet the needs of different sizes of Tortilla, 15cm, 18cm, 20cm, 22cm, 25cm, 30cm, 33cm, etc., different sizes of different customers can be adjusted by adjusting the parameters of the machine to adjust the dough weight.

Automation can reach 95%. The whole line is equipped with an intelligent operating system, a central processing unit, a human-computer interaction interface, and precision sensors to make the control more stable to support the growing factory production needs.

The tortilla production line working process is like this, The large dough is mixed by the dough mixer, and the large dough is introduced into the funnel and divided into medium-sized dough pieces. Then, it is made into small dough of specified weight by the dividing and rounding machine, and automatically enters the intermediate fermentation machine for fermentation for 10-15 minutes. After that, it is transported to the hot pressing machine by the conveyor belt to bake. Finally, they will be counting and stacking automatically. 6 or 10 can be freely set, and then transported to the conveyor belt to wait for the packaging machine to complete the packaging. It can be automatically connected to FLOW packing machine or zipper package packing machine, and can be customized according to user requirements.

Production Line Technical Specifications
Item	Specification
Production Capacity	3600pcs/hour (20cm\|25cm\|30cm\|35cm)
Production Capacity	8000pcs/hour (20cm\|25cm\|30cm)
Production Capacity	14000pcs/hour(20cm)
Floor Space Requirements	Varies according to production capacity requirements
Total Installed Power	Varies according to production capacity requirements
PLC + HMI + Servo System	Delta / Allen-Bradley (AB)
Motor Brand	Chinese Domestic Brand / SEW
Spiral Mixer Type	Removable-Bowl Type
Spiral Mixer Capacity	200 kg/batch
Dough Block Lifter Loading Capacity	200 kg
Dough Divider and Rounder	Available in 4-, 6-, or 8-lane configurations
Retarder-Proofer Cabinet	Number of mesh trays customized according to the required proofing time
Hot Press Platen Size	950 / 1,100 / 1,260 mm
Hot Press Traversing Motor Drive	15 kW variable frequency drive (VFD)
Hot Press Hydraulic System Motor	ABB
Hot Press Hydraulic System Power	11 kW
Hot Press Conveyor Belt	Teflon-coated, high-temperature-resistant material
Gas Supply	LPG / CNG
Gas Oven Heating System	Three-layer gas burner pipes for heating three layers of oven plates
Dough Ball Cooling Transfer System	Food-grade blue conveyor belt with vacuum suction for dough ball transfer
Cooling Tower Configuration	9-tier stainless steel (S/S 304) mesh conveyor with 10 cooling fan motors
Stacking and Counting System	Dimensions customizable; modular design with interchangeable loading platforms
Packaging Machine	Synchronized product feeding conveyor integrated with a reciprocating-motion horizontal flow wrapper