Tortilla baking and cooling system

FQTT Bakery Machinery's advanced automatic tortilla production line uses continuous hot pressing technology to achieve a high production capacity of 5,000 to 18,000 tortillas per hour, depending on the selected size.

The production process includes key steps such as dough kneading, portioning, intermediate proofing, shaping, baking, cooling, stacking, counting, and packaging. The machine supports a variety of tortilla sizes, including 15cm, 18cm, 20cm, 22cm, 25cm, 30cm, and 33cm. By adjusting the machine’s parameters, the dough weight can be modified to meet specific customer requirements.

With an automation rate of up to 95%, this production line is designed for maximum efficiency and consistency. It is equipped with an intelligent control system, a central processing unit, a user-friendly human-machine interface, and precision sensors that ensure stable operation and high product quality. The system is ideal for large-scale tortilla manufacturing, reducing labor costs while improving productivity.

The process begins with dough mixing, followed by portioning into medium-sized pieces. These are then divided into small dough balls of precise weight and undergo intermediate fermentation for 10-15 minutes. After fermentation, the dough is transferred via conveyor belt to the hot pressing machine, where it is baked at a controlled temperature. Once baked, the tortillas are automatically counted and stacked in groups of 6 or 10, depending on production settings, before moving to the packaging stage. The system integrates seamlessly with flow pack and zipper bag packaging machines and can be customized according to specific customer needs.

For a high-performance, fully automated tortilla production solution, FQTT Bakery Machinery provides durable, efficient, and competitively priced equipment. Contact us today to learn more about how we can help optimize your production capabilities.